MAINTENANCE TECHNOLOGY BEST PRACTICES: INSPECTION, ANALYSIS AND MONITORING

Content

 

An Overview of Key Maintenance Work Processes

  • Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators

Failure of Machines and Inspection Based Failure Analysis

  • Causes of Machinery Failure
  • Fundamental Machine Problems
  • Component Failure

Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts

Condition Based Maintenance and Approach

  • What to Monitor and Where
  • Condition Monitoring Systems
  • Trending of Monitored Data
  • Frequency of Measurement
  • Parameter Symptom Limits
  • Remaining Life Prediction

Vibration Analysis

  • Overall and Spectral Representation
  • The Big Five Machine Faults
  • Detecting Faults Using Vibration
  • Diagnosing Faults Using Vibration

Maintenance Team Work

  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

FOR WHOM: All Engineers, Maintenance Technicians, Managers/Supervisors & Inspectors responsible for maintenance functions.

 

DATE:         30th Mar – 1st April, 2022

28th – 30th September, 2022

 

Objective

Maintenance Best Practices are critical for every successful individual and company. It is the job of the maintenance professional to optimise the maintenance effort using a structured and systematic approach. This course covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation. At the end of this workshop, participants will have:

  • A solid understanding of Maintenance optimization best practice techniques
  • An understanding of a range of equipment failures and their implications to the operational organisation.
  • The ability to design a maintenance plan for the upkeep and maintenance inspections of static and rotating plant.

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