MAINTENANCE STRATEGY DEVELOPMENT AND COST EFFECTIVE IMPLEMENTATION

Content

 

Equipment Life-cycle Cost Introduction

  • Definitions of reliability, maintenance & asset management
  • The concept of costs, capital, profits and return on investment
  • The ‘Asset Healthcare Model’
  • Key areas of asset management

Cost Factors and Causes

  • The real cost of unanticipated failure
  • Asset performance standards
  • The forms of asset failure and degradation
  • The effects, cost and risks of asset degradation

Breaking the Cycle of Degradation and Costs

  • Programmed maintenance
  • Programmed maintenance intervals
  • Condition-based maintenance intervals
  • Implementing optimised PM programs
  • Optimizing spares to support the maintenance program

Cost Reduction through Defect Elimination

  • Failure data collection and analysis
  • The impact of chronic failures versus intermittent failures
  • Focus improvement through Pareto analysis
  • Quantify losses in life cycle terms

Work Management converts Strategy to Practice

  • Work identification and defect reporting
  • The importance of backlog
  • Planning for quality and reliability
  • Capacity planning
  • Scheduling for efficiency
  • Work logistics and preparation
  • Checklists and practical aspects work quality control

Maintenance Contracts

  • Maintenance contract types
  • The tendering process
  • Choosing the right contractor
  • Costing the service
  • Defining Key Performance Indicators
  • Use of Balanced Scorecard with performance contracts

FOR WHOM: Maintenance Planner/Schedulers, Production Supervisors, Storeroom Managers, Maintenance Managers, Operation Coordinators, Maintenance Supervisors, Plant Engineers and Other professionals who are in charge in maintenance management

DATE: 8th – 10th June, 2022

30th Nov – 2nd Dec, 2022

 

Objective

In the competitive environment of today, availability and reliability of assets is more than ever an important issue. Maintainers are faced with the challenge to deliver the same levels of equipment safety, reliability and availability with smaller budgets. Therefore, maintenance & reliability best practices are critical for every organization who would like to be best in class. Apart from maintenance & reliability engineering, outsourcing maintenance activities to contractors could contribute to this significantly. Because sometimes external parties are better suited to improve the performance than you or you simply do not want to do it yourself.

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